A New NAND Flash Player Emerges?

The U.S. Bankruptcy Court for the District of Delaware approved an agreement by Spansion’s debtors to transfer its Milan development facilities to Elpida Memory. Details of the agreement are unclear at the moment, however, Spansion will apparently retain IP rights for the technology developed at the research center.

Spansion established its Security and Advanced Technology Division (SATD) in 2007 and staffed it with ex-STMicroelectronics NAND flash engineers including division head, Carla Golla who prior to joining Spansion was the general manager of ST’s NAND Flash and Storage Media product group.

The division’s mission is to develop secure products such as the MirrorBit HD-SIM product family and ORNAND2. ORNAND2 - unlike ORNAND which is a Mirrorbit with a NAND interface – is a true NAND architecture based on SONOS technology. Spansion needed a NAND device for its MCPs and ORNAND2 was the solution which allowed Spansion to utilize its charge trap flash knowhow and sidestep IP issues related to floating gate devices. SATD was responsible for product design for ORNAND2 and the process technology was developed in the U.S.

Spansion had planned to ramp ORNAND2 into production in the second half of 2009 on 43nm with foundry partner SMIC. Needless to say, those plans were derailed with Spansion’s Chapter 11 filing.

Elpida has been a supplier of mobile DRAM to Spansion and has lost a major customer as Spansion exits the wireless market. In addition, Elpida is the only tier 1 DRAM company without NAND flash in its product portfolio. Being a second tier supplier of DRAM KGD (known good die) to NOR flash suppliers is an unenviable position. Elpida needs to capture more of the value-added and capitalize on the shift from NOR flash to NAND flash in the cellphone market.

Elpida’s newly acquired asset will allow it to do just that by leveraging SATD’s development of 1Gb-4Gb SLC NAND to offer NAND/DRAM MCP solutions. Whether the device will be SONOS or floating gate-based is not certain, however the fact that Spansion will retain partial IP ownership of SATD developments suggests at some sort of cooperation utilizing Spansion’s SONOS technology. This initial foray into low density SLC NAND may just portend even greater ambitions in the high density data storage market.

Samsung and Numonyx Drive PCM Adoption

Samsung and Numonyx today announced that they will jointly develop common specifications for phase change memory (PCM). Common specifications are necessary to drive the adoption of PCM, particularly since OEMs do not want to be beholden to one supplier. The development of common specifications is analogous to what Intel and ST did in NOR flash starting with the 90nm NOR flash generation and resulted in Intel and ST being dual sourced at major OEMs.

The bit alterability of PCM make it attractive in simplifying firmware and reducing system overhead, however, adoption of PCM will likely be limited until costs approach that of flash memories. With a 45nm 1Gb PCM chip scheduled for production for the end of 2009, Numonyx will be closing the gap with NOR flash, however it'll take much longer for a new memory technology to break out of its niche status, if at all. Just take a look at where FRAM and MRAM are today.

This colloboration is the right step to facilitate the development of the infrastructure supporting PCM. Samsung's backing is a validation of the technology and also provides OEMs the confidence to commit themselves to this emerging memory technology.

Spansion Becoming an IP Company

Struggling to achieve profitability in its core business, Spansion has now turned to monetizing its portfolio of 3,000 patent and patent applications. Its first victim: Samsung. Spansion has filed two separate patent infringement claims against the company with the International Trade Commission and in the U.S. District Court in Delaware. Spansion is seeking an injunction in both cases on the sales of electronic devices containing Samsung flash memory and requesting treble damages in the Delaware claim for knowingly violating the patents.

Spansion is claiming Samsung infringed on 10 patents with four of them filed in the ITC complaint and six in the Delaware claim. The patents in question are related to NAND flash memory and include process patents describing methods of forming of the interpoly dielectric, shallow trench isolation as well as programming schemes. The patents, granted between 1998 and 2002, were filed by AMD, the pedigree of Spansion. AMD developed NAND technology and introduced a 64Mb UltraNAND on 0.25um technology in 1998. UltraNAND was supposed to do one better than NAND - 100% good blocks and 100k program/erase cycles without ECC - but it never took off and was subsequently shelved.

Why didn't Spansion instead go after Samsung, the No. 3 NOR vendor, with its much larger portfolio of floating gate NOR flash patents? Any successful claims against Samsung are likely to hurt more on the NAND side because of the size of Samsung's NAND business and the more diversified customer base. In addition, it's harder for Samsung to strike back because Spansion has no products based on floating gate NAND.

Spansion also claims to have the strongest portfolio of patents related to charge-trapping (CTF) technology which may be required to extend NAND flash below 30nm. However, it's not clear how applicable Mirrorbit patents are to SONOS NAND because the programming/erase mechanisms and gate stack are different. Spansion may be trying to plug that hole by commericalizing the first SONOS NAND - ORNAND2. In addition to satisfying its own demand for a NAND device in its MCPs, ORNAND2 is also a learning vehicle for developing CTF NAND IP. It'll be interesting to see what innovations Spansion introduces when ORNAND2 starts ramping in production the 2nd half of 2009 on 43nm.

Numonyx Born #1

Intel and STMicroelectronics today announced the official launch of their JV, Numonyx. Numonyx combines the NOR flash assets of Intel and NAND and NOR assets of ST under one roof.

Numonyx starts out its first day as the number one NOR flash vendor, overtaking Spansion. Now, like Spansion and other NOR flash vendors, it must find a way to make money. It’s not going to be easy with the economy in bad shape and NOR flash pricing affected by falling NAND flash prices. The new company, does however, have a few things going for it.

1. By merging two similar businesses, there’s a lot of low hanging fruit and
opportunities to cut costs.

2. Numonyx will have dedicated facilities for production unlike in the past when it had to compete for resources with chipset or logic products.

3. Numonyx is 1.5 years and 2 years ahead of Spansion and Samsung on the technology roadmap.

4. At Intel and ST, flash memory was a side business. At Numonyx, flash memory is a core business.

This last point is what makes Numonyx a formidable competitor. It must succeed just to survive.